A CNC router, also called CNC Milling machine is a computerized Numerical Controlled machine that enables you to cut various materials utilizing a 3D cutting CAD/CAM software. The CAD/CAM converts your design into a tool path so that your machine can make 3D shapes. It can cut various material, including wood, foam, plastics and metals. When conversing regarding the axis of the router we refer to the movement of the 1218 CNC Router Engraver in which it rotates. When conversing concerning the axis we refer to a fixed imaginary line for the measurement of the coordinates by which the router will cut.
It can rotate X, Y, and Z which means the device can move straight to left horizontally (X-axis), front to back horizontally (Y-axis) and vertically down and up (Z-axis), in addition to around itself. The working tool also have an X-Y-Z axis motion. Adding rotation movements in other directions in addition to that and you have a 4 or even a 5-axis machine or maybe more.
In simple terms, a 3-axis router involves moving the cutting tool along 3 different axis, making it ideal for parts and prototypes which are not too deep. A 4-axis router adds another rotary axis movement called “A axis”, along with a 5-axis CNC router involves movement of the cutting tool along 5 different axis simultaneously (2 additional axis).
You will find a conception that more complex cuts could only be made with all the 5 or even more axis machine, but is it a misconception or otherwise not? We will be able to perform almost any cut utilizing a 3-axis router, even more complex shapes. However, the 5-axis has the ability to machine on all five sides of a piece simultaneously, thus contributes to the flexibleness and capabilities in the machine operator, shortening machining time. For instance, trying to machine a game dice, if employing a 3-axis router, the device are only in a position to cut one side in the dice in a single operation. The operator will likely then need to turn the dice to machine one other sides, doing a new set-up, sometimes being forced to alter the tool bit. Employing a 5-axis, the equipment can cut all 5 sides of the dice simultaneously, needing to turn the dice just one more hours for the 6th face.
Getting the additional 2 axis and a larger x-axis on the 5-axis CNC router allows to shorten the project time and in order to handle larger parts, but simultaneously, possessing a longer x-axis can lead to less stability and accuracy and demands the complete attention in the operator. So, similarly we now have machines that can create certain more complicated shapes faster, thus might be more efficient, but concurrently, those are less affordable and a lot more complicated machines to function and sustain.
So, the amount of axis of the CNC router machine can we need? The preference depends on the particular manufacturing application needed and the end result required. Here are some instances where the 5-axis router might be used over a 3 or 4-axis:
You possess an unusual from the norm shaped piece to help make. Should you are in need of greater cutting speed (A 5-axis you can perform cut in just one single set-up rather than needing to stopping and starting the tool many times having a 3-axis, turning the design to machine it on all sides)
If you wish to spend less on working area (One 5-axis machine can replace several 3-axis machines running concurrently). There are times where possessing a 5-axis CNC router is not really enough and rather, you would require a 3-D printer or both. Sometimes, a 3-D printer is a lot easier to make use of and contains less limitations when creating a shape, nonetheless it is less precise than a router and it is limited with all the material it could use, mostly limited to thermoplastics and resin.
In essence that you will get similar quality results with both 3-axis and 5-axis routers, however, if speed is of the major essence, you might want to consider the 5-axis. Remember the newest requires harder operation, contributes to more deterioration, and is more expensive.
In case you have a 3D model you wish to design in fact it is either too big or too thick to be machined because of height or cutter length restrictions or even the foam material not being thick enough, the form can be sliced into sections. Each slice will be machined separately utilizing the router and therefore the pieces may be glued together. The machined parts are able to be sanded and coated with protective hard shell and painted, that will also care for eliminating any visible grooves because of the gluing. Routers could also be used to produce molds that may later be poured with concrete or polyurethane as well as other casting materials.
CNC routers vary from a few inches of working area entirely up to 50 feet in size. Every router utilizes a spindle – this is the motor that is doing the specific cutting. Router’s spindles vary from 1HP (horse power) to 20HP and above, and they can hold end mills (the driller) from 1/16″ all the way to 2″ and above. Different materials require different end mills and various cutting speeds. The denser the fabric the slower the cutting speed.
If you wish to develop a foam shape design that is large or perhaps full scale you can use a small model, scan it employing a 3D scanner then transport it in to the CNC router for machining, employing a specialty cutting phksdb that generates the part file. Making use of the scanner enables you to convert any regular model to your live-size design. Any model can be scanned – a face, a sculpture, a car toy, train, boat, plain and anything you need larger. You do not have to visualize and imagine the way the 3D model may be like – the scanner does it for you.
The organization is a manufacturer and distributor of CNC hot wire foam cutters, laser cutters and CNC routers. The machines cut various foam including EPS, XPS, EPP, RenShapes, urethane, tooling foam, EVA, polyurethane, MDF, in addition to acrylics, plastics, wood and lightweight metals. Through its subsidiary company, WeCutFoam the business is also providing foam cutting, machining and prototyping services creating signs, logo, dimensional letters, props, exhibits, displays, prototypes and much more.
Jinan Quick CNC Router Co., Ltd. was founded in 2006, “Quick-Fulltek” is our subsidiary brand which was built in 2012. We have been producing and exporting CNC machines since 2006.Our company locates in Lingang economic develepment zone in Gaoxin district in Jinan, factory floor space is more than 15,000 square meters. We have more than 300 workers including 25 professional designers, 35 experienced after sale service engineers and 20 sales persons.
JINAN QUICK-FULLTEK CNC MACHINERY CO., LTD.
Address:No. 3600, West Airport Road,Gaoxin District, Jinan, China.
TEl : +86-531-85719477e
Mbl : +86-15628788693